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Thirteen reactors, published in full.
The manufacturing facility is at Jaggaiahpeta, Andhra Pradesh, with the office in Hyderabad. Every vessel, its capacity, its condenser arrangement and what it is used for — the same schedule we plan your batch against.
Reactor schedule
The train.
| No. | Reactor type | Capacity | Purpose |
|---|---|---|---|
| 01 | GLR — Anchor | 4 KL · 2 condensers | Friedel–Crafts |
| 02 | GLR — Propeller | 3 KL · 2 condensers | General |
| 03 | SSR — Anchor | 5 KL · 2 MS condensers | Grignard |
| 04 | SSR — Anchor | 2 KL · 2 MS condensers | HVD setup |
| 05 | SSR — Anchor | 5 KL · 12, 4 and 2 m² SS condensers | Low-boiling products |
| 06 | SSR — Anchor | 1.5 KL · 2 SS condensers | General |
| 07 | GLR — Propeller | 3 KL | General |
| 08 | SSR — Anchor | 5 KL · 1 SS condenser | General |
| 09 | SSR — Anchor | 3 KL · 2 SS condensers | General |
| 10 | GLR — Anchor | 5 KL · 2 condensers | General |
| 11 | GLR — Anchor | 5 KL · 2 condensers | General |
| 12 | SSR — Anchor | 3 KL · 1 SS condenser | Minimum stirrer 15 L |
| 13 | GLR — Anchor | 3 KL · 2 condensers | General |
GLR — glass-lined reactor · SSR — stainless steel reactor · MS — mild steel · HVD — high-vacuum distillation · KL — kilolitre
Utilities
Steam, power, vacuum, chilling.
All utilities are on site — steam, power, compressed air, cooling water and chilling — so a process holds its conditions instead of waiting on them. High-vacuum work has its own setup on the train.
- Boiler
- 2 tons, coal fired
- Cooling tower
- 300 TR injection drop
- Brine compressor
- −5 °C and −25 °C
- Storage tank capacity
- 90 KL
- Brine tank
- 20 KL
- Hot-oil boiler
- 1 lakh Kcal/hr
- Transformer
- 500 KVA
- Diesel generators
- 160 KVA and 63 KVA
- Air compressor
- up to 8 kg
- ELC panel
- 400, 125 and 125 amps
Downstream
Filtration, drying, milling.
Five centrifuges and five driers mean isolation and drying rarely become the bottleneck behind a reactor that has already finished its batch.
- Hot water tank× one
- 5 KL
- PPFRP VAT× two
- 5 KL and 3 KL
- Centrifuges× five
- 48" and 36"
- Driers× five
- SS316 96-tray · MS316 48-tray
- Miller× one
- SS316 · 120 kg/hr
Environment
Run close to zero discharge.
An extensive effluent treatment plant treats the works’ effluent and is operated to keep the site close to zero discharge.
Discuss your process